For private equity firms, investors, and companies considering an acquisition, we provide comprehensive Mechanical Integrity Audits. Our detailed, on-site assessments uncover the true condition of critical assets like tanks, vessels, and piping. We deliver a clear, data-driven report that identifies hidden liabilities, forecasts future capital expenditures (CapEx), and gives you the confidence to make a sound, multimillion-dollar investment decision.
For the most critical situations, we provide authoritative, unbiased analysis when clarity and credibility are paramount. Our deep, field-proven expertise is sought after for complex incident investigations and to provide powerful expert witness testimony for legal and insurance matters. We deliver clear, definitive analysis to help you navigate your most challenging circumstances.
Inspection, repair, alteration, and reconstruction of aboveground storage tanks. We assess tank integrity for **all forms of corrosion (e.g., pitting, crevice, general, microbiologically influenced corrosion - MIC), various types of cracking (e.g., stress corrosion cracking, brittle fracture, fatigue cracking), shell distortions, foundation settlement, and other environmental degradation mechanisms**. We also specialize in **MFL (Magnetic Flux Leakage) floor scanning** to detect corrosion and pitting on tank bottoms, ensuring safe containment and compliance.
**Application:** Essential for bulk storage terminals, processing plants, chemical facilities, and any industry with large aboveground storage tanks.
Chem Inspection provides specialized Fitness-for-Service (FFS) evaluations and inspections specifically for **aboveground storage tanks** to meet the requirements of the West Virginia Department of Environmental Protection (WV DEP). These inspections are specifically required for regulated Level 1 and Level 2 tanks, and they determine if an aboveground tank with known flaws or damage can continue to operate safely for a specified period, in compliance with WV DEP regulations and relevant industry standards.
**Application:** Essential for any industrial facility in West Virginia with **aboveground storage tanks** that contain products which, if spilled, could affect water quality. This includes, but is not limited to, the oil & gas, chemical processing, and manufacturing sectors, ensuring regulatory compliance, environmental protection, and continued safe operation of assets.
Chem Inspection offers expert services in developing and implementing Aboveground Storage Tank (AST) Closure Plans in accordance with West Virginia Department of Environmental Protection (WV DEP) regulations. Our team ensures that tank closure activities, whether temporary or permanent, are executed safely, efficiently, and in full compliance with state environmental guidelines, minimizing environmental impact and regulatory liabilities.
**Application:** Crucial for industrial facilities in West Virginia undergoing tank decommissioning, abandonment, removal, or temporary closure. This includes, but is not limited to, sites in the oil & gas, chemical, and manufacturing industries that need to ensure responsible and compliant management of ASTs at the end of their operational life or during extended periods of inactivity.
Inspection, repair, alteration, and rerating of in-service pressure vessels. Our inspections identify critical damage mechanisms including **various forms of cracking (e.g., stress corrosion cracking, fatigue cracking, hydrogen-induced cracking), localized and general corrosion, erosion, and environmental damage modes such as embrittlement and high-temperature creep** to ensure structural integrity and safe operation.
**Application:** Critical for gas processing plants, petrochemical facilities, power generation plants, and other industries utilizing pressure vessels.
Inspection, repair, alteration, and rerating of in-service piping systems. We are adept at evaluating piping integrity, identifying various degradation mechanisms such as **corrosion (including corrosion under insulation - CUI and microbiologically influenced corrosion - MIC), internal erosion, various types of cracking (e.g., stress corrosion cracking, thermal fatigue cracking, brittle fracture), mechanical damage, and other environmental degradation issues like hydrogen damage or high-temperature creep**, which are crucial for ensuring the safe and efficient transport of gases and liquids across your operations.
**Application:** Crucial for all pipeline networks, plant piping systems across petrochemical, power generation, and other industrial sectors.
Inspection and certification of shop-fabricated storage tanks.
**Application:** Relevant for smaller, shop-fabricated fuel and chemical storage tanks typically found at various industrial sites.
Specialized inspection for Fiberglass Reinforced Plastic (FRP) equipment, including tanks, piping, and ducts. This involves visual inspection for defects, delamination, **various types of cracking (e.g., stress cracking, fatigue),** fiber exposure, resin degradation, blistering, and **environmental degradation modes specific to composites (e.g., chemical attack, UV degradation, osmotic blistering, thermal cycling effects)**. We utilize a combination of advanced visual inspection techniques and NDT methods specifically adapted for composites to assess structural integrity.
**Application:** Essential for industries utilizing FRP assets for corrosive environments or specific process requirements, such as chemical processing, water treatment, and certain applications in petrochemical and power generation where FRP is preferred over metallic alloys.
Specialized inspection services for glass-lined reactors, storage tanks, and piping, critical for maintaining their integrity in highly corrosive or sensitive process environments. Our inspections focus on detecting common defects such as cracks, chips, pinholes, thermal shock damage, **mechanical impact damage, and erosion/corrosion due to process conditions. We also identify failures related to agitation, baffle damage, or issues stemming from improper cleaning or temperature differentials**; often utilizing visual, spark testing, and other non-invasive methods.
**Application:** Crucial for the pharmaceutical, chemical processing, and specialty chemical industries where resistance to corrosion and product purity are paramount. Ensures safe and efficient operation of glass-lined equipment used for aggressive chemical reactions, storage, or transport.
Chem Inspection provides services for the creation and certification of replacement data plates for pressure vessels, tanks, heat exchangers, and other code-stamped equipment. This is crucial when original data plates are missing, damaged, or when equipment has been rerated, altered, or reconstructed, ensuring that the critical operating parameters and design information are accurately displayed and comply with ASME or API codes.
**Application:** Essential for any facility, including those in the oil and gas sector, needing to maintain accurate, up-to-date documentation and physical identification for their code-stamped assets. This is particularly important for regulatory compliance, insurance purposes, and safe operational management in industries like chemical processing, petrochemical, and power generation.
Utilizes high-frequency sound waves to detect internal flaws, measure material thickness, and characterize weld integrity.
**Application:** Pipeline inspection (corrosion mapping, wall thickness measurement), pressure vessel integrity, and weld inspections.
A surface inspection method for detecting surface-breaking discontinuities in non-porous materials.
**Application:** Inspecting welds, castings, forgings, and machined components for surface defects.
Detects surface and near-surface discontinuities in ferromagnetic materials using magnetic fields and particles.
**Application:** Common for inspecting welds, structural components, and pressure vessel surfaces for cracks and other discontinuities.
Utilizes specialized cameras, videoscopes, borescopes, and robotic systems to perform visual inspections in inaccessible or hazardous areas. This non-invasive method allows for detailed examination of internal components, pipelines, vessels, and confined spaces without direct human entry.
**Application:** Ideal for inspecting confined spaces (tanks, vessels), long piping runs, heat exchanger tubes, internal boiler surfaces, and any area too small, dangerous, or remote for human entry. Reduces downtime, improves safety, and provides high-resolution visual documentation of asset condition.
Utilizes remotely piloted aircraft with various sensors to inspect hard-to-reach or hazardous areas.
**Application:** Inspecting pipelines, flare stacks, tanks (external), high-elevation structures, confined spaces (pre-entry visual), and overall site surveillance.
A non-destructive method used to detect pinholes, cracks, **holidays**, and other discontinuities in non-conductive linings (such as glass, rubber, or plastic) applied to conductive substrates (like steel). A high-voltage probe is passed over the lined surface; a spark indicates a breach in the lining.
**Application:** Critical for inspecting glass-lined reactors, tanks, and piping in chemical, pharmaceutical, and other industries where lining integrity is essential for corrosion protection and product purity. Ensures the reliability of protective coatings on process equipment.
Uses infrared cameras to detect temperature variations, indicating anomalies.
**Application:** Electrical system inspections, refractory lining inspections, insulation integrity assessment, steam trap surveys, and leak detection (optical gas imaging).
A widely used method to determine the hardness of a material by indenting the surface with a hardened steel or carbide ball under a specified load. The hardness number is calculated from the size of the indentation.
**Application:** Quality control in manufacturing, material selection, verifying heat treatment processes, assessing material degradation (e.g., creep, hydrogen embrittlement), and ensuring mechanical properties meet design specifications for components in various industrial settings.
A non-destructive method used to detect leaks in the bottom plates and seams of storage tanks. A vacuum box is placed over the area to be inspected, a vacuum is created, and a liquid (often a bubble-forming solution) is applied to the outside. Bubbles indicate a leak through the tank bottom or weld.
**Application:** Primarily used for inspecting the integrity of tank bottoms, especially for aboveground storage tanks (ASTs) in the oil & gas, chemical, and petrochemical industries. It is a critical method for ensuring environmental protection and preventing product loss from tank floor leaks.
Leveraging our extensive inspection findings and engineering expertise, Chem Inspection provides comprehensive, code-compliant repair plans designed to restore the integrity and functionality of your industrial assets, ensuring safe and extended operation.
At Chem Inspection, we understand that maintaining the integrity of your assets is paramount. Following our detailed inspections and fitness-for-service assessments, we develop precise repair plans for a wide range of equipment, including pressure vessels, piping systems, and storage tanks. Our plans differentiate between:
All our repair plans are meticulously crafted to ensure full compliance with the latest industry codes and standards, such as API (e.g., API 510, API 570, API 653), ASME (e.g., BPVC Sections VIII, IX), and relevant national/international regulations. Furthermore, we integrate your company's specific internal policies, procedures, and operational requirements into each plan, providing tailored solutions that meet your unique needs while upholding the highest safety and quality benchmarks.
Chem Inspection offers comprehensive Shop QA/QC services to ensure that newly fabricated or repaired tanks, piping, and vessels meet the highest standards of quality, integrity, and compliance with applicable construction codes and specifications. Our independent QA/QC oversight provides clients with confidence in the structural soundness and operational reliability of their assets before they are placed into service.
Our shop QA/QC services encompass systematic monitoring and verification activities throughout the fabrication process, from material receipt to final inspection and documentation. We focus on preventing defects, ensuring adherence to design specifications, and verifying the proper application of manufacturing and testing procedures.
**Application:** Essential for clients fabricating new equipment or performing major repairs/alterations on existing tanks, piping systems, and pressure vessels. This includes manufacturers, fabricators, and end-users in sectors such as oil & gas, petrochemical, chemical, power generation, and manufacturing who require independent verification of quality and code compliance.
Maximize the operational flexibility and lifespan of your existing equipment. Chem Inspection provides expert rerating and Fitness for Service (FFS) evaluations for pressure vessels, tanks, and piping systems, ensuring continued safe and compliant operation under new conditions or after identifying anomalies.
Rerating involves changing the design temperature, pressure, or maximum allowable working pressure (MAWP) of existing pressure vessels, piping, or storage tanks. This process is essential when:
Chem Inspection's certified inspectors and engineers perform thorough rerating assessments in strict accordance with relevant API codes (API 510 for vessels, API 570 for piping, API 653 for tanks) and ASME standards. Our process includes: